GN Solids Control recently completed the manufacturing and delivery of two 1000GPM truck-mounted mud recycling system packages for a professional non-excavation construction firm operating across the Middle East. The customer focuses on large-scale HDD pipeline projects and required mobile, compact mud purification equipment to handle continuous on-site slurry treatment without permanent foundation installation.
Each 1000GPM unit adopts a trailer-integrated layout, which simplifies transportation between job sites and cuts assembly time significantly. This mobile design fits the flexible construction rhythm of trenchless projects, where working zones shift frequently and site space is limited. Every assembly is fully pre-wired and pre-tested before shipment, reducing on-site commissioning difficulty for field crews.
Standard Configuration of the 1000GPM Truck-Mounted Unit
The complete set includes trailer-mounted mud tanks, matched system accessories, shale shaker, mud cleaner, feed sand pump for hydrocyclones, mixing hopper, sand pump for mud mixing, electric mud agitators, site lighting assembly and electrical control cabinet. All components are selected for stable performance under high flow rates and harsh desert working conditions common in the Middle East region.
The shale shaker and mud cleaner form the primary solids removal section, separating coarse rock cuttings and sand from the drilling fluid. Agitators keep suspended solids from settling inside mud tanks, while the dual sand pumps deliver steady circulation for both purification and new mud preparation. The integrated control cabinet enables centralized operation and overload protection for the whole mud loop.
Application and After-Sales Support
By recycling treated drilling mud, the customer can lower freshwater and bentonite consumption, reduce waste discharge and cut overall project cost. GN Solids Control provides technical documentation, spare parts list and remote commissioning guidance for these two units. Our local service team in the Middle East remains available to support field troubleshooting and operator training when needed.
GN continues supplying customized mobile mud treatment packages for HDD and trenchless clients worldwide. We tailor flow capacity, layout and component selection according to project soil conditions, site access and local power requirements to deliver reliable mud management solutions for non-excavation contractors.
